High Definition Corrugated Box Printing Machine With Ceramic Anilox Roller

High Definition Corrugated Box Printing Machine With Ceramic Anilox Roller

Anilox rollers originated around 1938 and have a history of nearly 90 years. Its invention was purely to support the birth of the flexographic printing machine. It can be said that the anilox roller was created because of the flexographic printing machine.

The earliest anilox roller used an iron roller, and then engraved the anilox pattern on the surface of the wheel. It was relatively rough in production and suffered a lot of wear during use. It was difficult to guarantee the printing quality and printing cost, which restricted the promotion of flexographic printing. At that time, it was mainly used in carton outer packaging.

In 1939, the flexo printing industry improved the anilox roller and electroplated a layer of hard chromium on the outer surface of the engraved wheel to enhance the surface hardness of the anilox roller and extend its service life, which is what we see now. The prototype of metal anilox roller. However, this process still cannot meet the requirements of fine printing because the engraved mesh is relatively rough and the number of mesh lines is too low, which also restricts the further development of flexographic printing.

Specification

*Machine's specification is subject to the final confirmation of seller and buyer.

In 1970, driven by the development of the thermal spray processing industry, someone proposed to use a hard thermal spray ceramic layer to make anilox rollers. However, due to the hardness of the ceramic layer , engraving was difficult, so it only stayed at that time. theoretical stage. Only with the mature development and application of laser technology in 1984, the ceramic anilox roller was officially launched.

Why choose ceramic roller?

In actual production applications, many users still have some scruples and worries about ceramic anilox rollers. They reported that the ceramic anilox roller was too "delicate" and if it was accidentally touched, a piece of porcelain would fall off or a hole would be made, which would cost thousands or even tens of thousands of dollars, which is too costly. Therefore, if they do not have to use ceramic anilox rollers, they would rather choose the cheaper metal anilox. In fact, for metal anilox rollers, they are not more "collision-resistant" and "smash-resistant" than ceramic anilox rollers. The surface hardness of the two is quite different. However, the cost of refurbishment after a metal anilox roller is broken is very low, which gives users a mentality: ceramic anilox rollers are too expensive! In fact, in terms of service life, ceramic anilox rollers are usually 5-10 times longer than metal anilox rollers. , and the price is only 3-5 times that of a metal anilox roller, especially anilox using a doctor blade system; in terms of inking (coating) uniformity, the ceramic layer of ceramic anilox has capillary pores and is hydrophilic. properties, making the ink layer (coating) more uniform and delicate, which can significantly improve the quality of prints. For some industries where coatings are very expensive, although the use of ceramic anilox rollers increases temporary costs, in the long run, the materials used will be greatly saved, the production speed will also increase, and the benefits are obvious.

Interested in our High definition corrugated box printing machine with ceramic anilox roller?Please contact us !

Carton Printing Machine Description
 

Lead Edge Feeding Unit

1.Lead edge feeder with vacuum transfer;

2.The sliding seat on the feeding table is made of aluminum; alloy, which keep the machine work more smoothly

and vibrate less;

3.The paper feeding table is steel material. The wall is strong and durable;

4.Automatically count the production quantities. touch screen display;

5.Equipped with electronic, pneumatic control of skip paper feeding, in order to cope with the larger size cardboard;

transport, customers can choose to continue or skip delivery

6.The paper carrying is controlled by the cylinder, in the slotting part and stacker are provided with interlocking control

switch, as to realize the emergency stop, stop or restore the paper feeding.

REAR/LEFT/RIGHT BAFFLE
1.The pneumatic side flap device (operating side) allows flap frequency to be set on the screen.
2.The rear paper -holding frame and the front/left/right side baffles are adopted with electrical adjustment.

SEPARATION AND CLOSING
1.The machine is separation and combined with electric control device and automatic alarm bell.
2.The whole machine is fixed on the track by the main lock cylinder of the feeding part.

FEEDING ROLLER
1.The cardboard feeding rubber rolls are made of solid steel covered by wear-resistant rubber.
2.The paper feed roller adopts embossing roller, and the surface is plated with hard chromium, so that it is

wear-resistant and smooth.

ZEROING DEVICE
With zeroing and phase memory function, to ensure correct position, reduce cardboard waste.

DUST REMOVAL DEVICE
The feeding unit have a dust brush and suction. It can remove the dust on the surface effectively to ensure the

clarity of the printing, and reduce paper waste.

Printing Unit

VACUUM SUCTION BLOWER
1.With skip feeding function attached to vacuum suction box. All suction wheels are made of ceramic material.
2.The vacuum suction box uses light pressure setting to improve printing quality.
3.The printing pressure adopt European special high inking technology of piston type regulating 0.015 to ensure

accurate to avoid the paste version problems.

INK SUPPLY SYSTEM
1.The use of one-way pneumatic diaphragm pump automatic circulation of ink, and the anilox roller and printing

plate inking system is electric adjustment.
2.Using filter to get rid of the impurity and protect the printing quality.
3.The inking bucket is made of stainless steel.
4.The ink bucket adopts special nanotechnology, non-stick ink, easy to clean.

PHASE ADJUSTMENT STRUCTURE
1.Adopts high precision planetary gear mechanism.
2.Printing phase is adjusted by PLC, touch screen and electric control 360 degrees adjustment
3.The brake motor has phase adjustment, and phase adjustment wheel can make accurate positioning.

PHASE FIXING SYSTEM
Use clutch or phase adjustment, keeping the original gear meshing point unchanged.

Slotting Unit

CUTTING HOLDER
1.The thickness of slotting knife is 7mm. Imported high quality alloy steel heat treated crescentate blade,

which has the advantages of high hardness, good toughness, strong wear resistance and so on.
2.The slotting shaft is hard chromium plating on the surface.
3.The cutting holder, creasing wheel, position axis can be adjusted automatically.
4.Equipped with slotting phase detection device, can record the position of the slotted shaft at any time.

Theoretically ensure to return back the right position according to different size order.
5.PLC and rotary encoder control, can automatically adjust the slot distance, carton height.
6.Equipped with pre-creaser before slotting.
7.Can produce large double stitching carton, heaven and earth cover carton
8.Equipped with middle knife moving structure.

OPERATION CONTROL
1.Equipped with touch screen control, PLC detection and adjustment, and automatic positioning function.
2.Using PLC, rotary encoder and electric button all can adjust the cutting size and carton height.
3.Equipped with emergency stop device to ensure safety.

SLOTTING PHASE ADJUSTMENT
1.Equipped with high precision frequency conversion 360 degree speed adjustment, can be positive adjustment

and negative adjustment.
2.Equipped with Phase zero device, to ensure the consistency of the slot position.

CREASING WHEEL
1.The creasing wheels surface wear high quality resin, which can avoid the damage of cardboard.
2.The lower shaft of the slotting cutter is all provided eccentric sleeve structure to make it compact and accurate.

Die Cutting Unit

OPERATION CONTROL
1.Equipped with digital display and PLC and rotary encoder automatic detection function.
2.Equipped with emergency stop device to ensure safety.

PHASE ADJUSTMENT
1.The anvil cushion adjusted up and down by electric form, and can automatically move continuously in axial

direction, with each stroke of about 20mm. It can make the rubber sleeve wear uniform, prolong the service life.
2.Die cutter is adjusted by electric around 360 degree, and the die cutter shaft can be adjusted ±8mm.

DIE-CUTTING CREASING SHAFT
1.It is made of seamless steel and it surface is plated with hard chromed. The diameter is φ360mm ,and it carried

out dynamic balance calibration.
2.The surface is covered with polyurethane rubber mounting using buckle type structure, makes it convenient to replace.
3.Die cutting roller adopts independent servo motor drive for speed compensation, and the ordinary carton compensation

range is ±3mm.
4.Roller adopts mechanical differential structure to make it about automatic traverse, lateral displacement of positive and

negative 40mm. It can make the rubber sleeve wear uniform, prolong the service life.
5.The clearance of the die cutter rubber roller can be electrically adjusted and equipped with digital display, the

adjustment range of 0-12mm.
6.Die cutting can be phase adjusted and it will automatic return back to the location, and the cutting wheel will

automatically rise, so as to avoid damaging to the rubber pad.

PHASE ADJUSTMENT
1.Die cutting phase adopts planetary gear structure, which can be used for precise 360 degrees phase adjustment.
2.The phase is adjusted by electric, and has digital display and memory function. After adjustment ,it can revert to the

original die cutter position.
3.Equipped with manual adjustment left and right movement, left and right moving positive and negative 8mm.
4.The phase fixing adopts electromagnetic brake mechanism. When the machine platform separates or adjusts the phase,

the brake mechanism limits the rotation of the machine and keeps the die cut

Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located

in Dongguang County, Cangzhou City, Hebei Province.

We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,

2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team

composed of a group of young people with forward thinking, we can make a professional product plan for you

according to your product needs.

Our company's self-produced product lines include carton printing machines, carton die-cutting machines,

and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer

machines, Flute laminating machines, Single facer machines, etc.

If some related products you need are not produced by ourselves, with our mature product supply chain

system, we will also help you purchase products that satisfy you with the most competitive price and the

most guaranteed quality as the standard.

In addition to our own foreign trade business, our factory also cooperates with many trading companies,

so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and

the European Union, and are well received by the majority.

There are also many brand&branded manufacturers among our customers, these factories are very relieved

to entrust the production of some products to us, which is enough to show that our quality and production

conditions are trustworthy.

Cooperate with us, benefit together!

Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory!

We can also have video call if you’d like an online factory tour.

Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;

3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.

Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.

Q: How many languages does your machine support?
A: Our machine supports all the languages.

Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small machine like manual stitching machine, manual

banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting machine, automatic stitching machine etc, it usually takes

around 35-50 days to produce.

Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up from airport, and will provide accommodation.