Place of Origin:
DONGGUANG,CHINA
Brand Name:
KADING
Certification:
CE
Model Number:
KD-QDJ
Contact Us
Corrugated box stitching machines may encounter occasional issues that can disrupt production. Understanding common problems and their solutions can help operators troubleshoot and resolve these issues efficiently. This article provides insights into troubleshooting common problems in corrugated box stitching machines.
Max size(A+B)X2 | 3800mm | Min length A | 250mm |
Min size(A+B)X2 | 740mm | Max height D | 2000mm |
Max size(C+D+C) | 2760mm | Min height D | 150mm |
Min size(C+D+C) | 250mm | Max tongue width E | 40mm |
Min rock cover C | 50mm | Max feeding height | 900mm |
Max rock cover C | 380mm | Machine width | 2850mm |
Max width B | 760mm | Machine weight | 2Ton |
Min width B | 120mm | Speed(nail/min) | 800 |
Max length A | 1140mm | Nail number | 1-99 |
*Machine's specification is subject to the final confirmation of seller and buyer.
Staple Jams
Staple jams can occur when staples become misaligned or jammed in the stitching heads. Operators should follow proper jam clearing procedures provided by the machine manufacturer. This typically involves opening the stitching head, removing any jammed staples, and ensuring the stitching head is clear of debris before resuming operation.
Inconsistent Stitching
Inconsistent stitching can result from issues such as misaligned stitching heads, incorrect stitch distances, or worn-out components. Operators should check the alignment of stitching heads, adjust stitch distances if necessary, and replace any worn parts. Regular maintenance and calibration can help prevent this issue.
Poor Stitching Quality
Poor stitching quality may occur due to blunt stitching heads, incorrect staple sizes, or inadequate staple penetration. Operators should ensure that the stitching heads are sharp, select the appropriate staple sizes for the box material and thickness, and verify that staples penetrate the material properly for secure stitching.
Machine Misfeeds
Machine misfeeds can disrupt production and lead to inefficiencies. Operators should inspect and clean the feed system, ensure the belts are properly tensioned, and verify that box sizes are within the machine's specifications. Adjustments may be necessary to optimize the feeding mechanism for smooth and consistent box feeding.
Electrical or Mechanical Issues
Electrical or mechanical issues can cause unexpected machine malfunctions. Operators should check for loose connections, damaged wiring, or faulty components. If electrical issues are suspected, it's important to involve a qualified technician or contact the manufacturer for assistance.
By familiarizing themselves with common troubleshooting techniques, operators can quickly address issues that may arise with corrugated box stitching machines. Regular maintenance, proper adjustments, and adherence to manufacturer guidelines will help ensure smooth operation, minimize downtime, and maximize productivity.
Kading Carton Machinery is a professional carton box stitching manufacturer with 14 years production experience, we have nice quality of presales service and after sale service, please feel free to cooperate with us~!
Description Of Semi Automatic Stitching Machine
1. Japan's Mitsubishi imported double servo drive, accurate precision, less mechanical transmission parts, which can effectively reduce the failure rate of machinery.
2. Weilun touch screen operation, parameter (nail pitch, nail number, nail type, rear baffle) can be changed conveniently and quickly. The whole control system adopts Omron PLC control system.
3. The rear electric baffle is driven by a stepping motor, the size is accurate, and the size change is more convenient and quick.
4. All the contactors in the control box adopt the Japanese Mitsubishi brand
5. The photoelectric and contact switches adopt Omron brand.
6. Bottom mold and blade are made of Japanese tungsten steel (wear-resistant).
7. The whole set of nail heads are all made of special steel, and precision machined by computer numerical control.
8. It can be nailed with single nails, double nails, and reinforced nails (two ends are double nails, and the middle part is single nails) at one time, which can meet the different requirements of different customers for different types of nails.
9. It only takes one minute to change the carton size and adjust the carton nail distance, which greatly saves time and is easy to operate.
10. Cartons with lids and without lids can be nailed (with or without lids, if you want to order, you must explain it when ordering enough machinery).
11. The paper feeding part at the front end counts automatically, and the paper feeding table is equipped with a photoelectric sensor device, which automatically rises when feeding paper.
12. The back section has an automatic counting function, and the number of completed finished products can be stacked and sent to the end of the conveying machine according to the set number (1-99), which is convenient for packaging and binding.
Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located
in Dongguang County, Cangzhou City, Hebei Province.
We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,
2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team
composed of a group of young people with forward thinking, we can make a professional product plan for you
according to your product needs.
Our company's self-produced product lines include carton printing machines, carton die-cutting machines,
and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer
machines, Flute laminating machines, Single facer machines, etc.
If some related products you need are not produced by ourselves, with our mature product supply chain
system, we will also help you purchase products that satisfy you with the most competitive price and the
most guaranteed quality as the standard.
In addition to our own foreign trade business, our factory also cooperates with many trading companies,
so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and
the European Union, and are well received by the majority.
There are also many brand&branded manufacturers among our customers, these factories are very relieved
to entrust the production of some products to us, which is enough to show that our quality and production
conditions are trustworthy.
Cooperate with us, benefit together!
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory!
We can also have video call if you’d like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
Q: How many languages does your machine support?
A: Our machine supports all the languages.
Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small machine like manual stitching machine, manual
banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting machine, automatic stitching machine etc, it usually takes
around 35-50 days to produce.
Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up from airport, and will provide accommodation.
Send your inquiry directly to us