Control Closed Loop Automatic Control System Corrugated Cardboard Production Line With Conveyer And Stacker
Corrugated cardboard production line play a vital role in the manufacturing of high-quality corrugated cardboard, which serves as a foundation for various packaging applications. However, like any complex machinery, these production lines can encounter common problems that affect their perform ance. In this SEO article , we will explore the typical issues faced in corrugated production lines, maintenance methods to overcome these challenges, and delve into the crimping process involved in corrugated cardboard production.
Specification
| Middle Speed Corrugated Board Production Line |
| Specifications |
Maximum Machine Speed |
Economical Production Speed |
Maximum Width Of Paper |
| KD100-1600-l(II Ill) |
100m/min |
60-80m/min |
1600mm |
| KD100-1800-l(II Ill) |
100m/min |
60-80m/min |
1800mm |
| KD120-1600-l(II Ill) |
120m/min |
70-100m/min |
1600mm |
| KD120-1800-l(II Ill) |
120m/min |
70-100m/min |
1800mm |
| KD120-2000-l(II Ill) |
120m/min |
70-100m/min |
2000mm |
| High Speed Corrugated Board Production Line |
| Specifications |
Maximum Machine Speed |
Economical Production Speed |
Maximum Width Of Paper |
| KD150-1800-l(II Ill) |
150m/min |
80-120m/min |
1800mm |
| KD150-2000-l(II Ill) |
150m/min |
80-120m/min |
2000mm |
| KD150-2200-l(II Ill) |
150m/min |
80-120m/min |
2200mm |
| KD180-1600-l(II Ill) |
180m/min |
120-150m/min |
1600mm |
| KD180-1800-l(II Ill) |
180m/min |
120-150m/min |
1800mm |
| KD180-2000-l(II Ill) |
180m/min |
120-150m/min |
2000mm |
| KD180-2200-l(II Ill) |
180m/min |
120-150m/min |
2200mm |
| KD220-1600-l(II Ill) |
220m/min |
140-180m/min |
1600mm |
| KD220-1800-l(II Ill) |
220m/min |
140-180m/min |
1800mm |
| KD220-2200-l(II Ill) |
220m/min |
140-180m/min |
2000mm |
| KD220-2200-l(II Ill) |
220m/min |
140-180m/min |
2000mm |
*Machine's specification is subject to the final confirmation of seller and buyer.
Common Problems and Maintenance Methods
Roller Misalignment: One of the common issues in corrugated cardboard production line is roller misalignment, which can result in poor board quality and uneven gluing. Regular inspection and adjustment of rollers are essential to ensure proper alignment. Additionally, lubrication of bearings and maintenance of the drive system can help prevent such problems.
Glue Application Issues: Inconsistent or insufficient adhesive application can lead to weak bonding and reduced box strength. Routine inspection of the glue application system and proper calibration of glue spreaders are essential to maintain optimal glue application. Regular cleaning and maintain ance of glue pots and nozzles can Also prevent clogging.
Warped or Defective Boards: Warping or defects in corrugated boards can impact the integrity of the final packaging. Maintaining appropriate humidity levels in the production environment and ensuring proper conditioning of paper rolls are crucial to prevent board deformations. Re gular maintenance of the heating and drying systems can help maintain consistent temperature control, prevent warping issues.
Crimping Process
The crimping process is a vital step in corrugated cardboard production, which imparts rigidity and strength to the material. It involves passing the corrugated medium through heated crimping rollers to set the shape of the flutes. This process ensures uniform and consistent f luting throughout the cardboard, enhancing its structural integrity.
During the crimping process, it is essential to maintain precise control over the temperature and pressure applied to the corrugated medium. Regular maintenance of the crimping rollers, ensuring they are clean and free from any debris, is necessary to avoid unusual or incomplete crimping. Mo nitoring The speed and alignment of the rollers is also crucial to achieve desired fluting results.
Conclusion:
Maintenance is a crucial aspect of ensuring the smooth operation of corrugated production lines and maintaining high-quality corrugated cardboard production. By addressing common issues such as roller misalignment, glue application problems, and warped boards through regular in inspection and maintenance, manufacturers can enhance the efficiency and reliability of their production lines.
The crimping process in corrugated cardboard production plays a vital role in shaping the flutes, imparting strength and rigidity to the material. Proper temperature control, pressure adjustment, and regular maintenance of the crimping rollers are essential to achieve consistent and uniform fluting.
By implementing effective maintenance practices and understanding the crimping process, manufacturers can optimize their corrugated production lines, ensuring the production of high-quality corrugated cardboard that meets the rigorous demands of the packaging industry.
Kading's primary carton printing equipment manufacturing facility was established in 2009.
Over the years, we introduced numerous manufacturing lines, such as stackers, staplers, gluers, wrapping machines, and carton slotting machines, as the needs of the industry changed.
All carton producers really benefit from our excellent services and products.
Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located
in Dongguang County, Cangzhou City, Hebei Province.
We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,
2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team
composed of a group of young people with forward thinking, we can make a professional product plan for you
according to your product needs.
Our company's self-produced product lines include carton printing machines, carton die-cutting machines,
and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer
machines, Flute laminating machines, Single facer machines, etc.
If some related products you need are not produced by ourselves, with our mature product supply chain
system, we will also help you purchase products that satisfy you with the most competitive price and the
most guaranteed quality as the standard.
In addition to our own foreign trade business, our factory also cooperates with many trading companies,
so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and
the European Union, and are well received by the majority.
There are also many brand&branded manufacturers among our customers, these factories are very relieved
to entrust the production of some products to us, which is enough to show that our quality and production
conditions are trustworthy.
Cooperate with us, benefit together!
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory!
We can also have video call if you’d like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
Q: How many languages does your machine support?
A: Our machine supports all the languages.
Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small machine like manual stitching machine, manual
banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting machine, automatic stitching machine etc, it usually takes
around 35-50 days to produce.
Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up from airport, and will provide accommodation.
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