Place of Origin:
DONGGUANG,CHINA
Brand Name:
KADING
Certification:
CE
Model Number:
KD-CR
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Single Facer Corrugated Machines are vital equipment in the corrugated board manufacturing process. To fully appreciate their capabilities, it's essential to understand the underlying working principles. This article provides insights into the technical aspects of Single Facer Corrugated Machines and how they facilitate the production of high-quality corrugated sheets.
Single Facer Machine Specification
Working Width | 1200mm-2500mm | |
Heating Method | Steam/Electric/Oil heating (optional) | |
Speed | 100m/min, 150m/min, 180m/min, 200m/min, 220m/min, 250m/min | |
Compress-Air Pressure | 0.4-0.9MPa | |
Flute Type | Standard flute | UV flute |
Standard spec. | A,B,C,E,F | |
Corrugated Roller Diameter | φ280mm, φ320mm, φ360mm, φ380mm, φ405mm | |
Wall Thickness | 130mm | |
Type | Fingerless/Cassette/Vacuum absorb |
*Machine's specification is subject to the final confirmation of seller and buyer.
Corrugating Rolls
At the heart of a Single Facer Corrugated Machine are the corrugating rolls. These rolls, typically made of hardened steel, create the distinctive fluted pattern on the paperboard. The upper roll, known as the flute roll, features a raised pattern, while the lower roll, known as the pressure roll, applies pressure to form the flutes. The precise design and alignment of these rolls determine the flute profile, size, and quality of the corrugated sheets.
Heating and Moisture Control
Single Facer Corrugated Machines employ a heating system to prepare the paperboard for the corrugating process. Heat softens the paper fibers, making them pliable for forming the flutes. Additionally, moisture control is crucial to achieve optimal bonding between the liner and fluting medium. Preheaters and steam systems are used to regulate temperature and humidity levels, ensuring consistent and uniform corrugation.
Gluing and Adhesive Application
To enhance the bonding strength between the liner and fluting medium, Single Facer Corrugated Machines incorporate a gluing unit. This unit applies adhesive to the fluted side of the corrugated sheet. The adhesive used can vary based on specific requirements, such as the desired strength, environmental considerations, and end-use applications. The gluing system ensures precise and uniform adhesive application, contributing to the overall quality of the corrugated sheets.
Flute Profiles and Variability
Single Facer Corrugated Machines offer flexibility in producing different flute profiles, such as A, B, C, E, and F. The flute profile determines the strength, cushioning properties, and suitability for various packaging applications. By adjusting the corrugating rolls, Single Facer Corrugated Machines can easily switch between different flute profiles, enabling manufacturers to cater to diverse customer needs and industry standards.
Control Systems and Automation
Modern Single Facer Corrugated Machines incorporate advanced control systems and automation features. These systems allow operators to precisely control variables such as temperature, pressure, and adhesive application. Automation streamlines the production process, reduces human error, and improves efficiency. With user-friendly interfaces and real-time monitoring capabilities, operators can monitor and adjust machine settings to ensure consistent and accurate corrugation.
Single Facer Corrugated Machines operate based on precise working principles to produce high-quality corrugated sheets. The interplay between corrugating rolls, heating and moisture control, gluing systems, and advanced control mechanisms contributes to the overall performance and efficiency of these machines. Understanding the technical knowledge behind Single Facer Corrugated Machines is key to maximizing their capabilities and achieving optimal results in corrugated board production.
We Kading Carton Machinery, as a professional manufacturer with 14 years production and sales experience, we believe we will be your reliable partner~!
The corrugated 48CRMO alloy steel is used, and the surface hardness of the heat treatment is above HV1200.
The corrugated roller module is separated from the entire machine, which can be replaced by the overall lifting and replace the ascent type at any time.
The adhesive and fixed paste are designed as a group guide track and disassembling to shorten the maintenance time.
The main transmission of the frequency conversion motor, the independent driver box, and the three -axis transmission, which controls the acceleration of the corrugated machine by the inverter, and achieves a communication interface to achieve energy -saving effects in the future.
Both the corrugation roller and pressure roller bearing are high -temperature lubricating fat to ensure long bearings and smooth operation.
The closed gear transmission oil is soaked, the noise is small, the operation is stable, and the life of the gear is long.
The host is suspended, and the glue area is rotated to avoid drying the roller surface.
Configure the spray device to adjust the humidity of the original paper at will.
The corrugated roller is made of special alloy steel of 48CRMO alloy steel, and the hardness is HRC58 ° -60 °
Oil lubricating gear box, low noise and universal transmission, and also separate power. Main motor conversion control (optional).
The vacuum suction system can provide a perfect flute shape even at high speeds, and the explosive volume controller is equipped.
The bearings of corrugated rollers and pressure rollers are lubricated by high temperature lubricating oil.
The surface of the bonding roller is carved and chrome -plated by special mesh patterns. Automatic and periodic glue of glue unit.
Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located
in Dongguang County, Cangzhou City, Hebei Province.
We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,
2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team
composed of a group of young people with forward thinking, we can make a professional product plan for you
according to your product needs.
Our company's self-produced product lines include carton printing machines, carton die-cutting machines,
and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer
machines, Flute laminating machines, Single facer machines, etc.
If some related products you need are not produced by ourselves, with our mature product supply chain
system, we will also help you purchase products that satisfy you with the most competitive price and the
most guaranteed quality as the standard.
In addition to our own foreign trade business, our factory also cooperates with many trading companies,
so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and
the European Union, and are well received by the majority.
There are also many brand&branded manufacturers among our customers, these factories are very relieved
to entrust the production of some products to us, which is enough to show that our quality and production
conditions are trustworthy.
Cooperate with us, benefit together!
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory!
We can also have video call if you’d like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
Q: How many languages does your machine support?
A: Our machine supports all the languages.
Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small machine like manual stitching machine, manual
banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting machine, automatic stitching machine etc, it usually takes
around 35-50 days to produce.
Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up from airport, and will provide accommodation.
Send your inquiry directly to us