120-250pcs/Min Full Automatic Carton Printing Machine With Key Free Connection And Ceramic Anilox Roller

Full Automatic Carton Printing Machine With Key Free Connection And Ceramic Anilox Roller

In the world of packaging, efficiency and quality are paramount. Meet the Automatic Corrugated Carton Printer, a cutting-edge solution that is transforming the way cartons are printed. This article explores the product's description, characteristics, functions, technology, advantages, theory and application, services offered, production process, operation methods.

Specification

*Machine's specification is subject to the final confirmation of seller and buyer.

Product Description 
The Corrugated Carton Printer is a state-of-the-art machine designed specifically for printing high-quality graphics, texts, and images directly onto corrugated cartons. This advanced printer integrates precision engineering and innovative technology to deliver unparalleled print quality and consistency, ensuring vibrant and captivating packaging.

Characteristics
The printer boasts several key characteristics that make it a standout solution. It offers high-speed printing capabilities, precise registration accuracy, and exceptional color rendering. With its robust construction and user-friendly interface, it guarantees durability, reliability, and ease of operation, enabling seamless production even in demanding industrial environments.

Function 
The primary function of the Automatic Corrugated Carton Printer is to print intricate designs, logos, branding elements, and product information directly onto corrugated cartons. It accommodates various sizes and shapes of cartons, making it versatile for a wide range of packaging applications. The printer can reproduce complex graphics with exceptional clarity and resolution.

Technology 
This printer employs advanced inkjet technology to achieve exceptional printing results. It utilizes high-resolution printheads that precisely deposit ink droplets onto the carton surface. With multiple printheads working in tandem, it ensures high-speed printing without compromising quality. The ink is formulated to adhere perfectly to the corrugated carton material, resulting in sharp, vibrant prints that resist fading, smudging, or running.

Advantages
This Printer offers numerous advantages to packaging manufacturers. Firstly, it eliminates the need for costly and time-consuming pre-printed carton inventory, enabling on-demand printing. Secondly, it enables customization and personalization of packaging, enhancing brand visibility and consumer engagement. Additionally, the printer reduces waste and environmental impact by eliminating overprinting. Its high-speed capabilities increase production efficiency, reducing lead times and enhancing overall productivity.

Theory and Application of Carton Making Machine
The printer operates on the principle of precise droplet deposition, where ink droplets are propelled through the printheads onto the carton surface. This process allows for intricate patterns, fine details, and vibrant colors. The Carton Printer finds applications in various industries, including food and beverage, consumer goods, electronics, pharmaceuticals, and e-commerce. It is ideal for printing product logos, barcodes, QR codes, promotional messages, and other essential information directly onto cartons.

Service 
To ensure optimal performance and customer satisfaction, manufacturers of the Automatic Printer provide comprehensive services. This includes installation, training, and ongoing technical support. Skilled technicians are available to address any issues promptly and minimize production downtime. Additionally, manufacturers offer regular maintenance and calibration services to ensure the printer operates at its peak performance, delivering consistent and high-quality printing results.

Production Process
The production process involves several stages, including carton feeding, surface preparation, image setup, and printing. The cartons are fed into the printer's loading area, where they are positioned accurately for printing. The surface is prepared to ensure optimal ink adhesion. Using specialized software, the desired image or design is set up and adjusted as needed. The printer then executes the printing process, delivering precise and vibrant results.

Operation Method 
Operating the Printer is straightforward and user-friendly. The printer's interface allows operators to control and monitor various parameters, such as print speed, image quality, and ink levels. Loading and unloading cartons are intuitive processes, facilitated by automated mechanisms. Regular maintenance, such as printhead cleaning and ink replacement, is necessary to ensure optimal performance and longevity.

Carton Printing Machine Description

Lead Edge Feeding Unit

1.Lead edge feeder with vacuum transfer;

2.The sliding seat on the feeding table is made of aluminum; alloy, which keep the machine work more smoothly

and vibrate less;

3.The paper feeding table is steel material. The wall is strong and durable;

4.Automatically count the production quantities. touch screen display;

5.Equipped with electronic, pneumatic control of skip paper feeding, in order to cope with the larger size cardboard;

transport, customers can choose to continue or skip delivery

6.The paper carrying is controlled by the cylinder, in the slotting part and stacker are provided with interlocking control

switch, as to realize the emergency stop, stop or restore the paper feeding.

REAR/LEFT/RIGHT BAFFLE
1.The pneumatic side flap device (operating side) allows flap frequency to be set on the screen.
2.The rear paper -holding frame and the front/left/right side baffles are adopted with electrical adjustment.

SEPARATION AND CLOSING
1.The machine is separation and combined with electric control device and automatic alarm bell.
2.The whole machine is fixed on the track by the main lock cylinder of the feeding part.

FEEDING ROLLER
1.The cardboard feeding rubber rolls are made of solid steel covered by wear-resistant rubber.
2.The paper feed roller adopts embossing roller, and the surface is plated with hard chromium, so that it is

wear-resistant and smooth.

ZEROING DEVICE
With zeroing and phase memory function, to ensure correct position, reduce cardboard waste.

DUST REMOVAL DEVICE
The feeding unit have a dust brush and suction. It can remove the dust on the surface effectively to ensure the

clarity of the printing, and reduce paper waste.

Printing Unit

VACUUM SUCTION BLOWER
1.With skip feeding function attached to vacuum suction box. All suction wheels are made of ceramic material.
2.The vacuum suction box uses light pressure setting to improve printing quality.
3.The printing pressure adopt European special high inking technology of piston type regulating 0.015 to ensure

accurate to avoid the paste version problems.

INK SUPPLY SYSTEM
1.The use of one-way pneumatic diaphragm pump automatic circulation of ink, and the anilox roller and printing

plate inking system is electric adjustment.
2.Using filter to get rid of the impurity and protect the printing quality.
3.The inking bucket is made of stainless steel.
4.The ink bucket adopts special nanotechnology, non-stick ink, easy to clean.

PHASE ADJUSTMENT STRUCTURE
1.Adopts high precision planetary gear mechanism.
2.Printing phase is adjusted by PLC, touch screen and electric control 360 degrees adjustment
3.The brake motor has phase adjustment, and phase adjustment wheel can make accurate positioning.

PHASE FIXING SYSTEM
Use clutch or phase adjustment, keeping the original gear meshing point unchanged.

Slotting Unit

CUTTING HOLDER
1.The thickness of slotting knife is 7mm. Imported high quality alloy steel heat treated crescentate blade,

which has the advantages of high hardness, good toughness, strong wear resistance and so on.
2.The slotting shaft is hard chromium plating on the surface.
3.The cutting holder, creasing wheel, position axis can be adjusted automatically.
4.Equipped with slotting phase detection device, can record the position of the slotted shaft at any time.

Theoretically ensure to return back the right position according to different size order.
5.PLC and rotary encoder control, can automatically adjust the slot distance, carton height.
6.Equipped with pre-creaser before slotting.
7.Can produce large double stitching carton, heaven and earth cover carton
8.Equipped with middle knife moving structure.

OPERATION CONTROL
1.Equipped with touch screen control, PLC detection and adjustment, and automatic positioning function.
2.Using PLC, rotary encoder and electric button all can adjust the cutting size and carton height.
3.Equipped with emergency stop device to ensure safety.

SLOTTING PHASE ADJUSTMENT
1.Equipped with high precision frequency conversion 360 degree speed adjustment, can be positive adjustment

and negative adjustment.
2.Equipped with Phase zero device, to ensure the consistency of the slot position.

CREASING WHEEL
1.The creasing wheels surface wear high quality resin, which can avoid the damage of cardboard.
2.The lower shaft of the slotting cutter is all provided eccentric sleeve structure to make it compact and accurate.

Die Cutting Unit

OPERATION CONTROL
1.Equipped with digital display and PLC and rotary encoder automatic detection function.
2.Equipped with emergency stop device to ensure safety.

PHASE ADJUSTMENT
1.The anvil cushion adjusted up and down by electric form, and can automatically move continuously in axial

direction, with each stroke of about 20mm. It can make the rubber sleeve wear uniform, prolong the service life.
2.Die cutter is adjusted by electric around 360 degree, and the die cutter shaft can be adjusted ±8mm.

DIE-CUTTING CREASING SHAFT
1.It is made of seamless steel and it surface is plated with hard chromed. The diameter is φ360mm ,and it carried

out dynamic balance calibration.
2.The surface is covered with polyurethane rubber mounting using buckle type structure, makes it convenient to replace.
3.Die cutting roller adopts independent servo motor drive for speed compensation, and the ordinary carton compensation

range is ±3mm.
4.Roller adopts mechanical differential structure to make it about automatic traverse, lateral displacement of positive and

negative 40mm. It can make the rubber sleeve wear uniform, prolong the service life.
5.The clearance of the die cutter rubber roller can be electrically adjusted and equipped with digital display, the

adjustment range of 0-12mm.
6.Die cutting can be phase adjusted and it will automatic return back to the location, and the cutting wheel will

automatically rise, so as to avoid damaging to the rubber pad.

PHASE ADJUSTMENT
1.Die cutting phase adopts planetary gear structure, which can be used for precise 360 degrees phase adjustment.
2.The phase is adjusted by electric, and has digital display and memory function. After adjustment ,it can revert to the

original die cutter position.
3.Equipped with manual adjustment left and right movement, left and right moving positive and negative 8mm.
4.The phase fixing adopts electromagnetic brake mechanism. When the machine platform separates or adjusts the phase,

the brake mechanism limits the rotation of the machine and keeps the die cut

Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located

in Dongguang County, Cangzhou City, Hebei Province.

We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,

2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team

composed of a group of young people with forward thinking, we can make a professional product plan for you

according to your product needs.

Our company's self-produced product lines include carton printing machines, carton die-cutting machines,

and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer

machines, Flute laminating machines, Single facer machines, etc.

If some related products you need are not produced by ourselves, with our mature product supply chain

system, we will also help you purchase products that satisfy you with the most competitive price and the

most guaranteed quality as the standard.

In addition to our own foreign trade business, our factory also cooperates with many trading companies,

so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and

the European Union, and are well received by the majority.

There are also many brand&branded manufacturers among our customers, these factories are very relieved

to entrust the production of some products to us, which is enough to show that our quality and production

conditions are trustworthy.

Cooperate with us, benefit together!

Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory!

We can also have video call if you’d like an online factory tour.

Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;

3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.

Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.

Q: How many languages does your machine support?
A: Our machine supports all the languages.

Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small machine like manual stitching machine, manual

banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting machine, automatic stitching machine etc, it usually takes

around 35-50 days to produce.

Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up from airport, and will provide accommodation.