Fully Automatic Carton Printing Machine With Phase Fixing System And Water Ink System

Fully Automatic Carton Printing Machine With Phase Fixing System And Water Ink System

In today's competitive market, effective packaging plays a pivotal role in attracting consumers and ensuring the success of a product. The advent of fully automatic carton printing machines has brought about a revolution in the packaging industry. These cutting-edge machines combine advanced technology with remarkable efficiency, enabling businesses to enhance their branding and streamline their production processes. In this article, we will explore the characteristics, functions, technology, advantages, theory and application, as well as the service aspect of these machines.

Specification

*Machine's specification is subject to the final confirmation of seller and buyer.

Characteristics

Fully automatic carton printing machines are designed with several key characteristics that set them apart from conventional printing equipment. These features include:

High-Speed Operation: These machines boast impressive printing speeds, ensuring quick turnaround times and increased production efficiency.

Precision and Accuracy: Equipped with state-of-the-art printing mechanisms and advanced control systems, these printers deliver exceptional print quality with precise color registration and sharp details.

Flexibility: These machines can handle a wide range of carton sizes and materials, providing versatility in meeting diverse packaging requirements.

User-Friendly Interface: With intuitive controls and a user-friendly interface, operators can easily set up and monitor the printing process, minimizing errors and reducing downtime.

Functions and Technology

These machines incorporate various functions and technologies to optimize the printing process:

Automatic Feeding: These machines feature an automated feeding system that efficiently loads cartons onto the printing platform, eliminating the need for manual intervention.

Ink Control System: Advanced ink control mechanisms ensure consistent ink distribution, resulting in vibrant and accurate prints.

Plate Changing Automation: These machines utilize plate-changing technology that enables swift and seamless transitions between different printing jobs, reducing setup time and increasing productivity.

Inspection and Error Detection: Integrated inspection systems detect defects and errors in real-time, allowing for immediate corrective actions, minimizing waste, and ensuring quality output.

Advantages of Carton Printing Machine

Improved Efficiency: By automating the printing process, these machines significantly reduce production time and labor costs, leading to enhanced efficiency and higher output.

Enhanced Print Quality: With precise registration and color control, carton printing machines deliver visually appealing and consistent results, strengthening brand image.

Waste Reduction: The advanced inspection systems in these machines help identify and rectify errors early on, minimizing wastage and optimizing resource utilization.

Theory and Application

These machines utilize advanced printing theories such as offset printing and flexographic printing. These machines find extensive application in various industries, including:

Food and Beverage: From cereal boxes to beverage packaging, printing machines are crucial in delivering eye-catching and informative packaging solutions for food and beverage products.

Pharmaceutical: These machines ensure accurate printing of vital information, such as dosage instructions and expiry dates, on pharmaceutical cartons, complying with regulatory requirements.

Consumer Goods: Automatic printers cater to the packaging needs of a wide range of consumer goods, including electronics, cosmetics, and household products.

Service and Support

Manufacturers of printing machines offer comprehensive service and support to ensure smooth operations. This includes installation, training for operators, preventive maintenance, and troubleshooting assistance. Regular maintenance and servicing help maximize machine longevity and minimize downtime, ensuring uninterrupted production.

Description of Carton Printing Machine

Lead Edge Feeding Unit

1.Lead edge feeder with vacuum transfer;

2.The sliding seat on the feeding table is made of aluminum; alloy, which keep the machine work more smoothly

and vibrate less;

3.The paper feeding table is steel material. The wall is strong and durable;

4.Automatically count the production quantities. touch screen display;

5.Equipped with electronic, pneumatic control of skip paper feeding, in order to cope with the larger size cardboard;

transport, customers can choose to continue or skip delivery

6.The paper carrying is controlled by the cylinder, in the slotting part and stacker are provided with interlocking control

switch, as to realize the emergency stop, stop or restore the paper feeding.

REAR/LEFT/RIGHT BAFFLE
1.The pneumatic side flap device (operating side) allows flap frequency to be set on the screen.
2.The rear paper -holding frame and the front/left/right side baffles are adopted with electrical adjustment.

SEPARATION AND CLOSING
1.The machine is separation and combined with electric control device and automatic alarm bell.
2.The whole machine is fixed on the track by the main lock cylinder of the feeding part.

FEEDING ROLLER
1.The cardboard feeding rubber rolls are made of solid steel covered by wear-resistant rubber.
2.The paper feed roller adopts embossing roller, and the surface is plated with hard chromium, so that it is

wear-resistant and smooth.

ZEROING DEVICE
With zeroing and phase memory function, to ensure correct position, reduce cardboard waste.

DUST REMOVAL DEVICE
The feeding unit have a dust brush and suction. It can remove the dust on the surface effectively to ensure the

clarity of the printing, and reduce paper waste.

Printing Unit

VACUUM SUCTION BLOWER
1.With skip feeding function attached to vacuum suction box. All suction wheels are made of ceramic material.
2.The vacuum suction box uses light pressure setting to improve printing quality.
3.The printing pressure adopt European special high inking technology of piston type regulating 0.015 to ensure

accurate to avoid the paste version problems.

INK SUPPLY SYSTEM
1.The use of one-way pneumatic diaphragm pump automatic circulation of ink, and the anilox roller and printing

plate inking system is electric adjustment.
2.Using filter to get rid of the impurity and protect the printing quality.
3.The inking bucket is made of stainless steel.
4.The ink bucket adopts special nanotechnology, non-stick ink, easy to clean.

PHASE ADJUSTMENT STRUCTURE
1.Adopts high precision planetary gear mechanism.
2.Printing phase is adjusted by PLC, touch screen and electric control 360 degrees adjustment
3.The brake motor has phase adjustment, and phase adjustment wheel can make accurate positioning.

PHASE FIXING SYSTEM
Use clutch or phase adjustment, keeping the original gear meshing point unchanged.

Slotting Unit

CUTTING HOLDER
1.The thickness of slotting knife is 7mm. Imported high quality alloy steel heat treated crescentate blade,

which has the advantages of high hardness, good toughness, strong wear resistance and so on.
2.The slotting shaft is hard chromium plating on the surface.
3.The cutting holder, creasing wheel, position axis can be adjusted automatically.
4.Equipped with slotting phase detection device, can record the position of the slotted shaft at any time.

Theoretically ensure to return back the right position according to different size order.
5.PLC and rotary encoder control, can automatically adjust the slot distance, carton height.
6.Equipped with pre-creaser before slotting.
7.Can produce large double stitching carton, heaven and earth cover carton
8.Equipped with middle knife moving structure.

OPERATION CONTROL
1.Equipped with touch screen control, PLC detection and adjustment, and automatic positioning function.
2.Using PLC, rotary encoder and electric button all can adjust the cutting size and carton height.
3.Equipped with emergency stop device to ensure safety.

SLOTTING PHASE ADJUSTMENT
1.Equipped with high precision frequency conversion 360 degree speed adjustment, can be positive adjustment

and negative adjustment.
2.Equipped with Phase zero device, to ensure the consistency of the slot position.

CREASING WHEEL
1.The creasing wheels surface wear high quality resin, which can avoid the damage of cardboard.
2.The lower shaft of the slotting cutter is all provided eccentric sleeve structure to make it compact and accurate.

Die Cutting Unit

OPERATION CONTROL
1.Equipped with digital display and PLC and rotary encoder automatic detection function.
2.Equipped with emergency stop device to ensure safety.

PHASE ADJUSTMENT
1.The anvil cushion adjusted up and down by electric form, and can automatically move continuously in axial

direction, with each stroke of about 20mm. It can make the rubber sleeve wear uniform, prolong the service life.
2.Die cutter is adjusted by electric around 360 degree, and the die cutter shaft can be adjusted ±8mm.

DIE-CUTTING CREASING SHAFT
1.It is made of seamless steel and it surface is plated with hard chromed. The diameter is φ360mm ,and it carried

out dynamic balance calibration.
2.The surface is covered with polyurethane rubber mounting using buckle type structure, makes it convenient to replace.
3.Die cutting roller adopts independent servo motor drive for speed compensation, and the ordinary carton compensation

range is ±3mm.
4.Roller adopts mechanical differential structure to make it about automatic traverse, lateral displacement of positive and

negative 40mm. It can make the rubber sleeve wear uniform, prolong the service life.
5.The clearance of the die cutter rubber roller can be electrically adjusted and equipped with digital display, the

adjustment range of 0-12mm.
6.Die cutting can be phase adjusted and it will automatic return back to the location, and the cutting wheel will

automatically rise, so as to avoid damaging to the rubber pad.

PHASE ADJUSTMENT
1.Die cutting phase adopts planetary gear structure, which can be used for precise 360 degrees phase adjustment.
2.The phase is adjusted by electric, and has digital display and memory function. After adjustment ,it can revert to the

original die cutter position.
3.Equipped with manual adjustment left and right movement, left and right moving positive and negative 8mm.
4.The phase fixing adopts electromagnetic brake mechanism. When the machine platform separates or adjusts the phase,

the brake mechanism limits the rotation of the machine and keeps the die cut

Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located

in Dongguang County, Cangzhou City, Hebei Province.

We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,

2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team

composed of a group of young people with forward thinking, we can make a professional product plan for you

according to your product needs.

Our company's self-produced product lines include carton printing machines, carton die-cutting machines,

and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer

machines, Flute laminating machines, Single facer machines, etc.

If some related products you need are not produced by ourselves, with our mature product supply chain

system, we will also help you purchase products that satisfy you with the most competitive price and the

most guaranteed quality as the standard.

In addition to our own foreign trade business, our factory also cooperates with many trading companies,

so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and

the European Union, and are well received by the majority.

There are also many brand&branded manufacturers among our customers, these factories are very relieved

to entrust the production of some products to us, which is enough to show that our quality and production

conditions are trustworthy.

Cooperate with us, benefit together!

Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory!

We can also have video call if you’d like an online factory tour.

Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;

3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.

Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.

Q: How many languages does your machine support?
A: Our machine supports all the languages.

Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small machine like manual stitching machine, manual

banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting machine, automatic stitching machine etc, it usually takes

around 35-50 days to produce.

Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up from airport, and will provide accommodation.